TABLE OF CONTENTS
SECTION PAGE
INTRODUCTION xiv
I. EXECUTIVE SUMMARY 1
II. MARKET ENVIRONMENT 4
General 4
Macroeconomic Overview 5
Population Trends 7
Consumer Spending & Income Patterns 9
Manufacturing Outlook 11
Construction Overview 13
Competitive Materials 16
Rubber 18
Plastic 21
Metal 23
Environmental & Regulatory Trends 25
Market Trends 26
International Activity 30
Global Thermoplastic Elastomer Suppliers 32
III. SUPPLY & DEMAND 34
General 34
Supply & Demand 35
Production by Type 37
Demand by Type 40
Pricing Trends 43
IV. DEMAND BY MARKET 46
General 46
Motor Vehicles 50
Motor Vehicle Overview 51
Thermoplastic Elastomer Demand 52
Demand by Type 54
Demand by Application 59
Consumer Products 63
Demand by Type 66
Styrenic Block Copolymers 67
Thermoplastic Polyolefins 67
Thermoplastic Polyurethanes 67
Copolyester Elastomers 68
Thermoplastic Vulcanizate 68
Other Thermoplastic Elastomers 69
Demand by Application 69
Appliances & Housewares 70
Footwear 74
Sporting Goods & Other 78
Construction 82
Demand by Type 84
Demand by Application 86
Adhesives & Sealants 88
Adhesives & Sealants Overview 89
Thermoplastic Elastomer Demand 90
Industrial Products 92
Industrial Machinery & Equipment Overview 93
Thermoplastic Elastomer Demand 94
Demand by Type 95
Demand by Application 97
Wire & Cable 101
Insulated Wire & Cable Overview 101
Thermoplastic Elastomer Demand 103
Medical Products 105
Medical Products Overview 106
Thermoplastic Elastomer Demand 108
Demand by Type 110
Demand by Application 112
Other Markets 113
V. STYRENIC BLOCK COPOLYMERS 117
General 117
Products & Technology 118
Suppliers & Capacity 120
Polymer Products 120
Compounders 123
Pricing Trends 125
Demand by Application 127
Adhesives & Sealants 129
Tapes & Labels 130
Nonwoven Disposables 131
Construction 132
Asphalt Modification 132
Paving Applications 133
Roofing Applications 134
Molded & Extruded Goods 135
Plastics Modification 138
Footwear 140
Other Applications 141
VI. THERMOPLASTIC POLYOLEFIN ELASTOMERS 144
General 144
Products & Technology 146
Suppliers & Capacity 148
Polymer Products 148
Compounders 151
Pricing Trends 152
Demand by Market 154
Motor Vehicles 156
Industrial Products 159
Consumer Products 161
Wire & Cable 163
Other Markets 164
VII. THERMOPLASTIC POLYURETHANE ELASTOMERS 168
General 168
Products & Technology 169
Suppliers & Capacity 170
Polymer Producers 171
Compounders 174
Pricing Trends 175
Demand by Market 176
Motor Vehicles 179
Consumer Products 181
Medical Products 183
Industrial Products 185
Wire & Cable 187
Other Markets 188
VIII. THERMOPLASTIC VULCANIZATES 191
General 191
Products & Technology 192
Suppliers & Capacity 194
Polymer Producers 194
Compounders 197
Pricing Trends 198
Demand by Market 199
Motor Vehicles 202
Industrial Products 204
Consumer Products 206
Wire & Cable 208
Construction 209
Other Markets 211
IX. COPOLYESTER ELASTOMERS 214
General 214
Products & Technology 215
Suppliers & Capacity 217
Pricing Trends 219
Demand by Market 220
Industrial Products 223
Medical Products 224
Motor Vehicles 225
Consumer Products 227
Wire & Cable 228
Construction 229
Other Markets 230
X. OTHER THERMOPLASTIC ELASTOMERS 232
General 232
Suppliers 234
Pricing Trends 236
Demand by Market 237
Motor Vehicles 239
Consumer Products 240
Other Markets 241
XI. INDUSTRY STRUCTURE 245
General 245
Market Share 247
Kraton 251
Advanced Elastomer Systems 252
Solvay 253
DuPont 254
Thermoplastic Elastomer Compounders 255
PolyOne 256
AlphaGary 257
A. Schulman 257
GLS 258
Teknor Apex 258
Other TPE Compounders 259
Capacity Expansion Activity 259
Technology & Manufacturing 262
Technology 262
Manufacturing 264
Competitive Strategies 265
Acquisitions, Divestitures & Industry Restructuring 266
Joint Ventures & Cooperative Agreements 269
Marketing & Distribution 273
Marketing 274
Distribution 275
Company Profiles 277
Advanced Elastomer Systems LP, see Exxon Mobil
Advanced Polymer Alloys, see Ferro Corporation
Alliance Alloys LLC, see DSM NV and GLS
AlphaGary Corporation, see Rockwood Specialties
Atofina Chemicals Incorporated, see Total SA
Basell NV 278
BASF AG 280
Bayer AG 282
Bridgestone Corporation 284
Celanese AG 286
Crompton Corporation 288
Deerfield Urethane Incorporated, see Bayer AG
Delphi Corporation 289
Dexco Polymers LP 290
Dow Chemical Company 292
Dow Corning Corporation 294
DSM NV 296
DuPont (EI) de Nemours 298
DuPont Dow Elastomers LLC 300
Eastman Chemical Company 301
EMS-Chemie Holding AG 302
Eni SpA 303
Equistar Chemicals LP 305
Exxon Mobil Corporation 306
Ferro Corporation 308
Firestone Polymers LLC, see Bridgestone
GE Polymerland, see General Electric
General Electric Company 310
GLS Corporation 311
Huntsman Corporation 313
Kraiburg Gummiwerk GmbH & Company 315
Kraton Polymers US LLC 316
Kuraray Company Limited 318
Multibase SA, see Dow Corning
Mytex Polymers Incorporated, see Exxon Mobil
Nova Polymers Incorporated 319
Noveon Incorporated 320
Polimeri Europa SpA, see Eni SpA
PolyOne Corporation 322
Rockwood Specialties Incorporated 324
Saint-Gobain 326
Schulman (A.) Incorporated 327
Septon Company of America, see Kuraray
Solvay SA 329
Spartech Corporation 331
Sunprene Company, see Schulman (A.)
Teknor Apex Company 333
Thermoplastic Rubber Systems Incorporated 334
Ticona LLC, see Celanese AG
Total SA 335
Uniroyal Chemical Company, see Crompton
Washington Penn Plastic Company Incorporated 337
Other Companies Mentioned in Study 338
LIST OF TABLES
TABLE NUMBER PAGE
SECTION I - EXECUTIVE SUMMARY
Summary Table 3
SECTION II - MARKET ENVIRONMENT
1 Macroeconomic Indicators 6
2 Population Trends 9
3 Personal Consumption Expenditures 11
4 Manufacturers Shipments 13
5 Construction Expenditures 16
6 Rubber Supply & Demand 21
7 Plastics Supply & Demand 23
8 Metal Product Shipments by Type 25
9 Market Trends in Thermoplastic Elastomers, 1992-2002 29
SECTION III - SUPPLY & DEMAND
1 Thermoplastic Elastomer Supply & Demand 36
2 Thermoplastic Elastomer Production by Type 39
3 Thermoplastic Elastomer Demand by Type 42
4 Thermoplastic Elastomer Pricing Trends 45
SECTION IV - DEMAND BY MARKET
1 Thermoplastic Elastomer Demand by Market 49
2 Motor Vehicle Production & Retail Sales 52
3 Motor Vehicle Market: Thermoplastic Elastomer Demand 54
4 Motor Vehicle Market: Thermoplastic Elastomer
Demand by Type 55
5 Motor Vehicle Market: Thermoplastic Elastomer
Demand by Application 59
6 Consumer Product Market: Thermoplastic Elastomer Demand 65
7 Consumer Product Market: Thermoplastic Elastomer
Demand by Type 66
8 Consumer Product Market: Thermoplastic Elastomer
Demand by Application 70
9 Appliance Shipments 72
10 Appliance & Houseware Applications: Thermoplastic
Elastomer Demand by Type 74
11 Footwear Supply & Demand 76
12 Footwear Applications: Thermoplastic Elastomer
Demand by Type 78
13 Sporting Goods & Recreational Equipment Shipments 80
14 Sporting & Other Recreational Goods Applications:
Thermoplastic Elastomer Demand by Type 82
15 Construction Market: Thermoplastic Elastomer Demand 83
16 Construction Market: Thermoplastic Elastomer
Demand by Type 86
17 Construction Market: Thermoplastic Elastomer
Demand by Application 88
18 Adhesive & Sealant Shipments 90
19 Adhesive & Sealant Market: Thermoplastic Elastomers
Demand by Type 92
20 Industrial Machinery & Equipment Shipments 94
21 Industrial Product Market: Thermoplastic Elastomer Demand 95
22 Industrial Product Market: Thermoplastic Elastomer
Demand by Type 97
23 Industrial Product Market: Thermoplastic Elastomer
Demand by Application 98
24 Insulated Wire & Cable Shipments 102
25 Wire & Cable Market: Thermoplastic Elastomer
Demand by Type 105
26 Medical Product Shipments 108
27 Medical Product Market: Thermoplastic Elastomer
Demand by Type & Application 110
28 Other Markets: Thermoplastic Elastomer
Demand by Type & Application 116
SECTION V - STYRENIC BLOCK COPOLYMERS
1 Styrenic Block Copolymer Supply & Demand 118
2 US Styrenic Block Copolymer Capacity by Company, 2002123
3 Styrenic Block Copolymer Pricing Trends 126
4 Styrenic Block Copolymer Demand by Application 128
5 Adhesive & Sealant Applications: Styrenic Block
Copolymer Demand 130
6 Asphalt Modification Applications: Styrenic Block
Copolymer Demand 133
7 Molded & Extruded Components Applications:
Styrenic Block Copolymer Demand 138
8 Plastics Modification: Styrenic Block Copolymer Demand 140
9 Footwear Applications: Styrenic Block Copolymer Demand 141
10 Other Applications: Styrenic Block Copolymer Demand 143
SECTION VI - THERMOPLASTIC POLYOLEFINS
1 Thermoplastic Polyolefin Supply & Demand 146
2 US Thermoplastic Polyolefin Capacity by Company, 2002 151
3 Thermoplastic Polyolefin Pricing Trends 153
4 Thermoplastic Polyolefin Demand by Market 155
5 Motor Vehicle Market: Thermoplastic Polyolefin Demand 159
6 Industrial Product Market: Thermoplastic Polyolefin Demand 160
7 Consumer Product Market: Thermoplastic Polyolefin Demand 162
8 Wire & Cable Market: Thermoplastic Polyolefin Demand 164
9 Other Markets: Thermoplastic Polyolefin Demand 167
SECTION VII - THERMOPLASTIC POLYURETHANES
1 Thermoplastic Polyurethane Elastomer Supply & Demand 169
2 US Thermoplastic Polyurethane Elastomer Capacity
by Company, 2002 173
3 Thermoplastic Polyurethane Elastomer Pricing Trends 176
4 Thermoplastic Polyurethane Elastomer Demand by Market 178
5 Motor Vehicle Market: Thermoplastic Polyurethane
Elastomer Demand 181
6 Consumer Product Market: Thermoplastic Polyurethane
Elastomer Demand 183
7 Medical Product Market: Thermoplastic Polyurethane
Elastomer Demand 185
8 Industrial Product Market: Thermoplastic Polyurethane
Elastomer Demand 186
9 Wire & Cable Market: Thermoplastic Polyurethane
Elastomer Demand 188
10 Other Markets: Thermoplastic Polyurethane
Elastomer Demand 190
SECTION VIII - THERMOPLASTIC VULCANIZATES
1 Thermoplastic Vulcanizate Supply & Demand 192
2 US Thermoplastic Vulcanizate Capacity by Company, 2002 196
3 Thermoplastic Vulcanizate Pricing Trends 199
4 Thermoplastic Vulcanizate Demand by Market 201
5 Motor Vehicle Market: Thermoplastic Vulcanizate Demand 204
6 Industrial Product Market: Thermoplastic
Vulcanizate Demand 206
7 Consumer Product Market: Thermoplastic
Vulcanizate Demand 208
8 Wire & Cable Market: Thermoplastic Vulcanizate Demand 209
9 Construction Market: Thermoplastic Vulcanizate Demand 211
10 Other Markets: Thermoplastic Vulcanizate Demand 213
SECTION IX - COPOLYESTER ELASTOMERS
1 Copolyester Elastomer Supply & Demand 215
2 US Copolyester Elastomer Capacity by Company, 2002 219
3 Copolyester Elastomer Pricing Trends 220
4 Copolyester Elastomer Demand by Market 222
5 Industrial Product Market: Copolyester Elastomer Demand 224
6 Medical Product Market: Copolyester Elastomer Demand 225
7 Motor Vehicle Market: Copolyester Elastomer Demand 226
8 Consumer Product Market: Copolyester Elastomer Demand 228
9 Wire & Cable Market: Copolyester Elastomer Demand 229
10 Construction Market: Copolyester Elastomer Demand 230
11 Other Markets: Copolyester Elastomer Demand 231
SECTION X - OTHER THERMOPLASTIC ELASTOMERS
1 Other Thermoplastic Elastomers Supply & Demand 234
2 Other Thermoplastic Elastomers Pricing Trends 237
3 Other Thermoplastic Elastomers Demand by Market 238
4 Motor Vehicle Market: Other Thermoplastic Elastomer Demand 240
5 Consumer Product Market: Other Thermoplastic
Elastomer Demand 241
6 Other Markets: Other Thermoplastic Elastomers Demand 244
SECTION XI - INDUSTRY STRUCTURE
1 US Thermoplastic Elastomer Sales by Company, 2002 250
2 US Thermoplastic Elastomer Compounding Sales
by Company, 2002 256
3 Recent & Proposed Capacity Expansion Activity
in Thermoplastic Elastomers 261
4 Selected Acquisitions & Divestitures 268
5 Selected Cooperative Agreements 270
LIST OF CHARTS
CHART NUMBER PAGE
SECTION II - MARKET ENVIRONMENT
1 Market Trends in Thermoplastic Elastomers, 1992-2002 29
2 World Thermoplastic Elastomer Demand, 2002 31
SECTION III - SUPPLY & DEMAND
1 Thermoplastic Elastomer Production by Type, 2002 39
SECTION IV - DEMAND BY MARKET
1 Thermoplastic Elastomer Demand by Market, 2002 50
SECTION VI - THERMOPLASTIC POLYOLFINS
1 Thermoplastic Polyolefin Demand by Market, 2002 155
SECTION VII - THERMOPLASTIC POLYURETHANES
1 Thermoplastic Polyurethane Elastomer Demand
by Market, 2002 179
SECTION VIII - THERMOPLASTIC VULCANIZATES
1 Thermoplastic Vulcanizate Demand by Market, 2002 202
SECTION IX - COPOLYESTER ELASTOMERS
1 Copolyester Elastomer Demand by Market, 2002 223
SECTION X - OTHER THERMOPLASTIC ELASTOMERS
1 Other Thermoplastic Elastomer Demand by Market, 2002 239
SECTION XI - INDUSTRY STRUCTURE
1 Horizontal Diversification Among Major US Producers
of Thermoplastic Elastomers 247
2 US Thermoplastic Elastomer Sales by Company, 2002 251
.