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Study #: 3266

Published: 03/2015

Pages: 307

Full Study Price: US$ 5,300

Per Page Price: US$ 35.00 (text) | 60.00 (table)

Carpets & Rugs - Industry Market Research, Market Share, Market Size, Sales, Demand Forecast, Market Leaders, Company Profiles, Industry Trends

US carpet and rug demand will rise 4.5 percent annually to 14.6 billion square feet in 2019, valued at $16.2 billion. The residential market will remain the leading end use. Nonresidential demand will be driven by office, commercial, and institutional construction. The dominant tufted carpet and rugs segment will grow the fastest, led by carpet tiles.

This study analyzes the 11.7 billion square foot US carpet and rug industry. It presents historical demand data (2004, 2009 and 2014) and forecasts (2019 and 2024) by material (e.g., face fibers, backing, adhesives), product (e.g., tufted carpets and rugs, woven carpets and rugs), and market (e.g., residential, nonresidential buildings, transportation equipment).

The study also considers market environment factors, details industry structure, evaluates company market share, and profiles 37 industry players, including Shaw, Mohawk, and Beaulieu of America.

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				    TABLE OF CONTENTS

     SECTION									    PAGE

		INTRODUCTION							       x

	I.	EXECUTIVE SUMMARY						       1

	II.	MARKET ENVIRONMENT						       4
		General								       4
		Macroeconomic Trends						       5
		Consumer Trends							       9
		   Consumer Spending						      10
		   Consumer Financing						      13
		Demographic Trends						      16
		Building Construction Trends					      20
		   Residential Buildings					      23
		      Housing Completions					      25
		      Residential Floor Space					      30
		      Improvements & Repairs					      32
		   Nonresidential Buildings					      34
		      New Construction						      34
		      Nonresidential Floor Space				      37
		      Improvements & Repairs					      40
		Transportation Equipment Trends					      42
		   Motor Vehicles						      42
		   Other Transportation Equipment				      45
		Pricing								      48
		Historical Market Trends					      50
		Environmental & Regulatory Issues				      54
		   Carpet Recycling & Material Reclamation Programs		      55
		      Carpet Collection Activities				      55
		      Carpet Material Recycling					      56
		      Use of Reclaimed PET					      59
		   Indoor Air Quality						      60
		   Green Building Practices					      63
		      LEED							      63
		      Other Certification Programs				      65
		   Other Issues							      66

		Foreign Trade							      67
		   Imports							      68
		   Exports							      70
		Competitive Floor Coverings Outlook				      72
		World Carpet & Rug Outlook					      74

	III.	MATERIALS							      77
		General								      77
		Face Fibers							      80
		   Nylon							      83
		   Polyester							      86
		   Polypropylene						      89
		   Wool & Other Fibers						      91
		Primary Backing							      93
		Secondary Backing						      96
		Adhesives							      98
		   Styrene-Butadiene Latex					     100
		   Other Adhesives						     101

	IV.	PRODUCTS							     104
		General								     104
		Demand by Area							     105
		Demand by Value							     109
		Tufted Carpets & Rugs						     113
		   Broadloom							     117
		   Vehicular Carpets & Rugs					     121
		   Carpet Tile							     123
		   Scatter Rugs, Bath Mats, & Accent Rugs			     126
		   Artificial Grass						     129
		Woven Carpets & Rugs						     132
		   Axminster							     136
		   Wilton							     137
		   Velvet							     138
		Other Carpets & Rugs						     138
		   Needlepunched						     142
		   All Other							     143

	V.	MARKETS								     144
		General								     144
		Residential							     147
		   Residential Floor Covering Overview				     147
		   Residential Carpet & Rug Demand				     149
		   New								     152
		   Replacement & Remodeling					     154
		   Demand by Housing Type					     157
		      Single-Family						     159
		      Multifamily Housing					     162
		      Manufactured Housing					     164
		Nonresidential Buildings					     166
		   Nonresidential Floor Covering Overview			     167
		   Nonresidential Carpet & Rug Demand				     168
		   New								     171
		   Replacement & Remodeling					     174
		   Demand by Building Type					     177
		      Office & Commercial					     178
		      Institutional						     182
		      Industrial						     185
		      Other Nonresidential Buildings				     187
		Transportation Equipment					     189
		   Motor Vehicles						     192
		   Other Transportation Equipment				     194

	VI.	INDUSTRY STRUCTURE						     196
		General								     196
		Industry Composition						     197
		Market Share							     200
		Competitive Strategies						     203
		Product Development						     204
		Manufacturing							     207
		Marketing							     208
		Distribution							     211
		Mergers & Acquisitions						     215
		Cooperative Agreements						     218
		Company Profiles						     221
		   Abbey Carpet Company Incorporated				     222
		   Ascend Performance Materials LLC				     223
		   Astroturf LLC						     224
		   Atlas Carpet Mills, see Dixie Group
		   Autoneum Holding AG						     227
		   Avant Contract, see Dixie Group
		   Bacova Guild, see Ronile
		   BASF SE							     229
		   Beaulieu Group LLC						     230
		   Bentley Mills Incorporated					     234
		   Bentley Prince Street, see Bentley Mills
		   Berkshire Hathaway Incorporated				     236
		   Burtco Enterprises, see Dixie Group
		   Camelot Carpet Mills, see Royalty Carpet Mills
		   Capel Incorporated						     241
		   Cargill Incorporated						     244
		   Desso Holding, see Tarkett
		   Dixie Group Incorporated					     246
		   Dow Chemical Company						     250
		   DuPont (EI) de Nemours					     251
		   Engineered Floors LLC					     253
		   Fabrica International, see Dixie Group
		   Feizy Import and Export Company Limited			     254
		   FieldTurf USA, see Tarkett
		   Hokanson Carpets, see Scott Group Custom Carpets
		   Interface Incorporated					     256
		   International Automotive Components Group SA			     258
		   J&J Industries Incorporated					     260
		   Koch Industries Incorporated					     263
		   Kraus Group							     266
		   Mannington Mills Incorporated				     268
		   Maples Industries Incorporated				     270
		   Masland Carpets & Rugs, see Dixie Group
		   Mc Three Group						     271
		   Milliken & Company						     272
		   Mohawk Industries Incorporated				     275
		   NatureWorks, see Cargill
		   Nourison Rug Corporation					     279
		   Orian Rugs, see Mc Three Group
		   Oriental Weavers Group					     282
		   OW Hospitality, see Oriental Weavers Group
		   PacifiCrest Mills, see Royalty Carpet Mills
		   Propex Operating Company LLC					     286
		   Robertex Associates, see Dixie Group
		   Ronile Incorporated						     287
		   Royalty Carpet Mills Incorporated				     289
		   Scott Group Custom Carpets Incorporated			     291
		   Shaw Industries Group, see Berkshire Hathaway
		   Styron, see Trinseo
		   Surya Incorporated						     292
		   Tai Ping Carpets International Limited			     294
		   Tandus Group, see Tarkett
		   Tarkett SA							     296
		   Textile Rubber & Chemical Company Incorporated		     301
		   3M Company							     304
		   Trinseo SA							     305
		   UGN, see Autoneum Holding

				      LIST OF TABLES

    TABLE NUMBER								    PAGE


		SECTION I -- EXECUTIVE SUMMARY
		Summary Table							       3

		SECTION II -- MARKET ENVIRONMENT
	1	Macroeconomic Indicators					       9
	2	Personal Consumption Expenditures				      12
	3	Consumer Financing Environment, 2004-2014			      15
	4	Population & Households						      20
	5	Building Construction Expenditures				      22
	6	Residential Building Construction Expenditures			      25
	7	New Housing Indicators						      30
	8	Residential Floor Space						      32
	9	Residential Improvement & Repair Expenditures			      34
	10	Nonresidential Building Construction Expenditures		      37
	11	Nonresidential Building Floor Space				      40
	12	Nonresidential Building Improvement & Repair Expenditures	      41
	13	Motor Vehicle Indicators					      45
	14	Transportation Equipment Shipments				      48
	15	Carpet & Rug Pricing Trends					      50
	16	Carpet & Rug Historical Market Trends, 2004-2014		      53
	17	Carpet & Rug Foreign Trade					      68
	18	Floor Covering Demand						      73

		SECTION III -- MATERIALS
	1	Carpet & Rug Material Consumption				      79
	2	Face Fiber Consumption						      82
	3	Nylon Face Fiber Consumption					      85
	4	Polyester Face Fiber Consumption				      89
	5	Polypropylene Face Fiber Consumption				      91
	6	Wool & Other Face Fibers Consumption				      93
	7	Primary Backing Consumption					      95
	8	Secondary Backing Consumption					      98
	9	Adhesives Consumption						     100


		SECTION IV -- PRODUCTS
	1	Carpet & Rug Supply & Demand by Area				     109
	2	Carpet & Rug Supply & Demand by Value				     111
	3	Tufted Carpet & Rug Supply & Demand				     116
	4	Broadloom Carpet & Rug Demand					     121
	5	Vehicular Carpet & Rug Demand					     123
	6	Carpet Tile Demand						     126
	7	Scatter Rugs, Bath Mats, & Accent Rugs Demand			     128
	8	Artificial Grass Demand						     132
	9	Woven Carpet & Rug Supply & Demand				     136
	10	Other Carpet & Rug Supply & Demand				     141

		SECTION V -- MARKETS
	1	Carpet & Rug Demand by Market					     146
	2	Residential Carpet & Rug Demand by Application & Product	     152
	3	New Residential Carpet & Rug Demand				     154
	4	Residential Replacement & Remodeling Carpet & Rug
		   Demand							     157
	5	Residential Carpet & Rug Demand by Housing Type			     159
	6	Single-Family Housing Carpet & Rug Demand			     161
	7	Multifamily Housing Carpet & Rug Demand				     164
	8	Manufactured Housing Carpet & Rug Demand			     166
	9	Nonresidential Building Carpet & Rug Demand
		   by Application & Product					     171
	10	New Nonresidential Carpet & Rug Demand				     174
	11	Nonresidential Replacement & Remodeling Carpet
		   & Rug Demand							     177
	12	Nonresidential Carpet & Rug Demand by Building Type		     178
	13	Office & Commercial Building Carpet & Rug Demand		     181
	14	Institutional Building Carpet & Rug Demand			     185
	15	Industrial Building Carpet & Rug Demand				     187
	16	Other Nonresidential Building Carpet & Rug Demand		     189
	17	Transportation Equipment Carpet & Rug Demand			     192
	18	Motor Vehicle Carpet & Rug Demand				     194
	19	Other Transportation Equipment Carpet & Rug Demand		     195


		SECTION VI -- INDUSTRY STRUCTURE
	1	Carpet & Rug Sales by Company, 2014				     199
	2	Selected Acquisitions & Divestitures				     217
	3	Selected Cooperative Agreements					     219


				      LIST OF CHARTS

    CHART NUMBER								    PAGE


		SECTION II -- MARKET ENVIRONMENT
	1	Carpet & Rug Demand, 2004-2014					      54
	2	Carpet & Rug Imports by Source, 2014				      70
	3	Carpet & Rug Exports by Destination, 2014			      71

		SECTION III -- MATERIALS
	1	Carpet & Rug Material Consumption, 2014				      79
	2	Face Fiber Consumption by Type, 2014				      82

		SECTION IV -- PRODUCTS
	1	Carpet & Rug Demand by Type, 2014				     112
	2	Tufted Carpet & Rug Demand by Type, 2014			     117

		SECTION V -- MARKETS
	1	Carpet & Rug Demand by Market, 2014				     146
	2	Residential Floor Coverings Demand by Product Type, 
		   2004-2024							     149

		SECTION VI -- INDUSTRY STRUCTURE
	1	US Carpet & Rug Market Share, 2014				     200



       by The Freedonia Group, Inc.	


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