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Study #: 1706 Published: 09/2003 Pages: 251 Full Study Price: US$ 3,900 Per Page Price: US$ 30.00 Catalysts to 2007 - Market Research, Market Share, Market Size, Sales, Demand Forecast, Market Leaders, Company Profiles, Industry Trends Catalyst demand in the US will grow 4.5 percent annually through 2007. Growth will derive primarily from the continuing strong sales of advanced new catalysts, as well as environmental pressures, which will spark product mix changes and additional new product development. Base and precious metal catalysts will remain dominant while newer products such as chiral and metallocene catalysts grow faster. This study analyzes the $2.8 billion US catalysts industry. It presents historical data for 1992, 1997 and 2002 and forecasts to 2002 and 2007 by type (e.g., petroleum refining, fluid catalytic cracking, hydroprocessing, alkylation, reforming, polymerization, organic synthesis, oxidation, synthesis gas, hydrogenation, fine chemical, oleochemical); and by material (e.g., base and precious metals, organometallic, acid, peroxide, amine, zeolite). The study also examines the market environment, details industry structure and market share, and profiles 49 leading competitors including Engelhard, Grace Division, Akzo Nobel, Royal Dutch/Shell, Johnson Matthey, Sud-Chemi, and Atofina.
TABLE OF CONTENTS
SECTION PAGE
INTRODUCTION ix
I. EXECUTIVE SUMMARY 1
II. MARKET ENVIRONMENT 4
General 4
Macroeconomic & Demographic Outlook 5
Manufacturing Outlook 8
Market Volatility 11
Pricing Trends 13
Environmental & Regulatory Issues 14
Clean Air Act 15
Oxygenated Gasoline Program 16
Reformulated Gasoline Program 17
Diesel Fuel Regulations 19
Resource Conservation and Recovery Act 21
Catalyst Reclamation & Disposal 22
International Activity 24
III. OVERVIEW 26
General 26
Foreign Trade 28
Market Overview 31
IV. PETROLEUM REFINING CATALYSTS 33
General 33
Refined Petroleum Products Outlook 34
Petroleum Refining Process Outlook 37
Catalyst Demand 40
Fluid Catalytic Cracking 43
Hydroprocessing 46
Hydrotreating 49
Hydrocracking 49
Alkylation 50
Reforming & Other Petroleum Refining Catalysts 54
V. CHEMICAL & POLYMER PROCESSING CATALYSTS 57
General 57
Chemical & Polymer Industry Outlook 58
Catalyst Types 61
Polymerization Catalysts 62
Organic Synthesis Catalysts 68
Oxidation Catalysts 71
Synthesis Gas Catalysts 73
Hydrogenation Catalysts 77
Other Catalysts 80
Catalyst Applications 82
Plastics 84
Fine Chemicals 86
Oleochemicals 87
Inorganic Chemicals 88
Synthetic Rubber & Elastomers 90
Other Chemicals 91
New Developments 93
Chiral Technology 94
Biocatalysts 95
High-Throughput Experimentation 96
VI. CATALYST MATERIALS 98
General 98
Metals 101
Base Metals 103
Nickel 105
Other Base Metals 106
Precious Metals 107
Organometallics
110
Chemicals 111
Acids 113
Peroxides 117
Amines & Other Chemicals 118
Zeolites 121
Enzymes & Other Materials 125
VII. INDUSTRY STRUCTURE 129
General 129
Market Share 130
Competitive Strategies 135
Mergers & Acquisitions 137
Cooperative Agreements 141
Research & Development 150
Manufacturing 151
Marketing & Distribution 152
Company Profiles 153
Adcats, see Alcoa Incorporated
Advanced Refining Technologies, see ChevronTexaco
Corporation and Grace (WR) & Company
Air Products and Chemicals Incorporated 154
Akzo Nobel NV 156
Albemarle Corporation 160
Alcoa Incorporated 162
Arch Chemicals Incorporated 164
Astaris LLC, see FMC
Avantium Technologies BV 165
Axens SA, see Institut Francais du Petrole
Aztec Peroxides LLC, see Degussa
Basell NV 167
BASF AG 169
Bayer AG 172
Borealis A/S 174
Boulder Scientific Company 175
BP plc 176
Chevron Phillips Chemical Company LLC 179
ChevronTexaco Corporation 181
CRI Catalyst Company, see Royal Dutch/Shell
Criterion Catalysts & Technologies LP, see Royal
Dutch/Shell Group of Companies
Crompton Corporation 183
Davison Chemicals, see Grace (WR) & Company
Degussa AG 185
Dow Chemical Company 188
DuPont (EI) de Nemours 191
Eastman Chemical Company 194
Engelhard Corporation 196
Equistar Chemicals LP 199
Exxon Mobil Corporation 201
FMC Corporation 204
General Chemical Corporation, see GenTek
GenTek Incorporated 206
Goldschmidt Chemical Corporation, see Degussa
Grace (WR) & Company 207
Haldor Topsoe A/S 210
Honeywell International Incorporated 212
Imperial Chemical Industries plc 213
Institut Francais du Petrole 214
Japan Energy Corporation, see Nippon Mining
Johnson Matthey plc 215
MAKFining, see Akzo Nobel NV, Exxon Mobil Corporation
and Total SA
mg technologies ag 218
Millennium Chemicals Incorporated 220
Mitsui Chemicals Incorporated 222
Monsanto Company 224
Nippon Mining Holdings Incorporated 225
Nippon Shokubai Company Limited 226
OM Group Incorporated 227
Orient Catalyst Company Limited, see Nippon Mining
Perstorp AB 229
Pfizer Incorporated 230
Phibro-Tech Incorporated, see Philipp Brothers
Philipp Brothers Chemicals Incorporated 231
Polytrade GmbH, see mg technologies
PQ Corporation 232
Rhodia SA 233
Rohm and Haas Company 235
Royal Dutch/Shell Group of Companies 236
Starck (HC) GmbH, see Bayer
Sud-Chemie Group 239
Synetix, see Johnson Matthey
Torial Technologies LLC, see UOP
Total SA 241
nv Umicore sa 244
Univation Technologies LLC 246
UOP LLC 249
Voridian, see Eastman Chemical
Zeolyst International, see PQ Corporation and Royal
Dutch/Shell Group of Companies
Zimmer AG, see mg technologies ag
Additional Companies in the US Catalysts Industry 251
LIST OF TABLES
TABLE NUMBER PAGE
SECTION I -- EXECUTIVE SUMMARY
Summary Table 3
SECTION II -- MARKET ENVIRONMENT
1 Macroeconomic & Demographic Indicators 8
2 Manufacturers' Shipments 10
3 Catalysts Historical Trends, 1992-2002 12
4 Catalysts Pricing Trends 14
SECTION III -- OVERVIEW
1 Catalysts Supply & Demand 28
2 Catalyst Imports & Exports 30
3 Catalysts Demand by Market 32
SECTION IV -- PETROLEUM REFINING CATALYSTS
1 Refined Petroleum Products Production 37
2 Downstream Charge Capacity 38
3 Petroleum Refining Catalyst Demand 43
4 Fluid Catalytic Cracking Catalyst Demand 46
5 Hydroprocessing Catalyst Demand 48
6 Alkylation Catalyst Demand 53
7 Reforming & Other Refining Catalysts Demand 56
SECTION V -- CHEMICAL & POLYMER PROCESSING
CATALYSTS
1 Chemical & Plastics Industry Indicators 60
2 Chemical & Polymer Processing Catalyst Demand by Type 62
3 Polymerization Catalysts Demand 67
4 Organic Synthesis Catalysts Demand 70
5 Oxidation Catalysts Demand 73
6 Synthesis Gas Catalysts Demand 77
7 Hydrogenation Catalysts Demand 80
8 Other Chemical & Polymer Catalysts Demand 82
9 Chemical & Polymer Catalysts Demand by Application 84
10 Plastic Catalysts Demand 85
11 Fine Chemical Catalysts Demand 87
12 Oleochemical Catalysts Demand 88
13 Inorganic Chemical Catalysts Demand 90
14 Synthetic Rubber & Elastomers Catalyst Demand 91
15 Other Chemical Catalysts Demand 93
SECTION VI -- CATALYST MATERIALS
1 Catalyst Materials Demand 100
2 Metal Catalysts Demand 103
3 Base Metal Catalysts Demand 105
4 Precious Metal Catalysts Demand 109
5 Organometallic Catalysts Demand 111
6 Chemical Catalysts Demand 113
7 Acid Catalysts Demand 116
8 Peroxide Catalysts Demand 118
9 Amine & Other Chemical Catalysts Demand 121
10 Zeolite Catalysts Demand 124
11 Other Catalysts Demand 128
SECTION VII -- INDUSTRY STRUCTURE
1 US Catalyst Sales by Company, 2002 133
2 Selected Acquisitions & Divestitures 139
3 Selected Cooperative Agreements 144
LIST OF CHARTS
CHART NUMBER PAGE
SECTION II -- MARKET ENVIRONMENT
1 Catalysts Historical Trends, 1992-2002 12
2 World Catalysts Demand, 2002 25
SECTION III -- OVERVIEW
1 Catalyst Imports by Source, 2002 30
2 Catalyst Exports by Destination, 2002 31
SECTION IV -- PETROLEUM REFINING CATALYSTS
1 Gasoline Production Flow Chart 39
SECTION VI -- CATALYST MATERIALS
1 Catalysts Demand by Type, 2002 101
SECTION VII -- INDUSTRY STRUCTURE
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