Study #: 2269

Published: 11/2007

Pages: 238

Full Study Price: US$ 4,400

Per Page Price: US$ 30.00

Industrial Controls to 2011 - Market Research, Market Share, Market Size, Sales, Demand Forecast, Market Leaders, Company Profiles, Industry Trends

US demand for industrial controls will reach $15.4 billion in 2011. Advanced controls will outpace conventional types and boost demand for software and system integration services. Durable goods industries, which include electrical/electronic equipment and machinery, will remain the largest market while service industries grow the fastest.

This study analyzes the $13.3 billion US industrial controls industry. It presents historical demand data for 1996, 2001 and 2006 and forecasts for 2011 and 2016 by control type (e.g., programmable logic, adjustable speed drive, proximity and positioning, computer numerical, general-purpose conventional, special-purpose conventional); and market (e.g., durable goods manufacturing, nondurable goods manufacturing, nonmanufacturing).

The study also considers market environment factors, details industry structure, evaluates company market share and profiles 31 major players including Honeywell International, Rockwell Automation, Eaton, Schneider Electric, and General Electric.

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                           TABLE OF CONTENTS
                                    
  
  SECTION                                                          PAGE
  
         INTRODUCTION                                                xi
  
   I.    EXECUTIVE SUMMARY                                            1
  
  II.    MARKET ENVIRONMENT                                           4
         General                                                      4
         Macroeconomic Environment                                    5
           Cyclical Trends                                            5
           Secular Trends                                             9
         End-User Determinants of Demand                             13
           Market Dynamics                                           14
              OEM Dynamics                                           14
              MRO Dynamics                                           15
           Sector Dynamics                                           17
              Durable Goods Outlook                                  18
              Nondurable Goods Outlook                               18
              Nonmanufacturing Outlook                               20
         Pricing Trends                                              21
         Technological Trends                                        23
           Control Functionality                                     23
           Communication/System Integration                          25
           Impact on Demand                                          27
  
 III.    INDUSTRIAL CONTROLS OVERVIEW                                28
         Overview                                                    28
         Industrial Control Demand by Sector                         30
         International Environment                                   32
           World Supply & Demand                                     33
           US Foreign Trade                                          35
              Imports                                                36
              Exports                                                38
  
  IV.    ADVANCED INDUSTRIAL CONTROLS                                41
         General                                                     41
         Supply & Demand                                             42
         Programmable Logic Controllers                              44
           Demand                                                    45
           Product Innovations & Producers                           47
         Adjustable Speed Drive Controls                             48
           Demand                                                    48
              AC Drive Controls                                      50
              DC Drive Controls                                      50
           Product Innovations & Producers                           51
         Proximity & Positioning Sensors                             52
         Computer Numerical Controls                                 54
         Other Solid-State Controls                                  56
         Parts & Accessories                                         59
         Control System Integration Services                         60
         Industrial Control Software                                 62
  
   V.    CONVENTIONAL INDUSTRIAL CONTROLS                            66
         General                                                     66
         Supply & Demand                                             67
         General-Purpose Controls                                    68
           AC & DC Starters & Contactors                             70
              AC Full Voltage Controllers                            71
              AC Contactors                                          72
              AC Reduced Voltage Controls                            72
           Motor Control Centers                                     73
           Industrial Control Relays                                 74
           Limit Switches & Related Products                         76
           Pushbutton Controls                                       78
           Clutches & Brakes                                         80
           Solenoids                                                 82
           Other General-Purpose Controls                            84
           Parts & Accessories                                       85
         Special-Purpose Controls                                    86
           Material Handling Controls                                88
           Marine Controls                                           91
           Metal Mill Controls                                       93
           Application-Specific Starters & Contactors                94
           Other Special-Purpose Controls                            96
           Parts & Accessories                                       97
                                      
  VI.    INDUSTRIAL CONTROL MARKETS                                  99
         General                                                     99
         Durable Goods                                              101
           Machinery                                                103
              Industry Outlook                                      104
              Industrial Control Market                             105
           Electrical & Electronic Equipment                        107
              Industry Outlook                                      108
              Industrial Control Market                             110
           Motor Vehicles & Parts                                   112
              Industry Outlook                                      113
              Industrial Control Market                             114
           Primary & Fabricated Metals                              115
              Industry Outlook                                      116
              Industrial Control Market                             118
           Other Durable Goods                                      119
         Nondurable Goods                                           120
           Chemicals                                                123
              Industry Outlook                                      124
              Industrial Control Market                             126
           Pulp & Paper                                             127
              Industry Outlook                                      128
              Industrial Control Market                             129
           Petroleum Refining                                       130
              Industry Outlook                                      130
              Industrial Control Market                             131
           Other Nondurable Goods                                   132
         Nonmanufacturing                                           134
           Services                                                 135
              Industry Outlook                                      136
              Industrial Control Market                             137
           Construction                                             137
              Industry Outlook                                      138
              Industrial Control Market                             141
           Utilities                                                142
              Industry Outlook                                      143
              Industrial Control Market                             144
           Resource Extraction                                      145
              Industry Outlook                                      145
              Industrial Control Market                             147
           Other Private Sector                                     148
           Government                                               149
  
 VII.    INDUSTRY STRUCTURE                                         151
         General                                                    151
         Industry Composition                                       152
         Market Share                                               154
           Honeywell International                                  154
           Rockwell Automation                                      155
           Eaton                                                    155
           Schneider Electric                                       156
           General Electric                                         156
           Other Leading Suppliers                                  157
         Product Development & Manufacturing                        157
         Financial Issues                                           159
         Marketing & Distribution                                   161
         Cooperative Agreements                                     162
         Mergers, Acquisitions & Divestitures                       164
         Company Profiles                                           167
           ABB Limited                                              168
           Actuant Corporation                                      170
           Altra Industrial Motion Incorporated                     172
           Avantis Enterprise Asset Management Software, 
              see Invensys plc                                         
           Baldor Electric Company                                  174
           Bosch (Robert) GmbH                                      177
           Boston Gear, see Altra Industrial Motion                    
           Cameron International Corporation                        179
           Caribbean Integration Engineers, see Rockwell Automation    
           Control Techniques USA, see Emerson Electric
           Danaher Corporation                                      180
           Dodge, see Baldor Electric                                  
           Dynapar, see Danaher                                        
           Eaton Corporation                                        184
           Emerson Electric Company                                 187
           Formsprag Clutch, see Altra Industrial Motion               
           Foxboro Company, see Invensys plc                           
           GE Fanuc Automation, see General Electric
           GE Zenith Controls, see General Electric                    
           General Electric Company                                 189
           GEPA mbH, see Rockwell Automation
           Gleason Reel, see Hubbell
           Honeywell International Incorporated                     194
           Hubbell Incorporated                                     196
           Illinois Tool Works Incorporated                         198
           Industrial Control Services Group Limited, see Rockwell
              Automation                                             
           Invensys plc                                             199
           Joslyn Clark Controls, see Danaher
           Lamson & Sessions Company                                201
           Magnetek Incorporated                                    202
           Microsoft Corporation                                    203
           Milwaukee Cylinder, see Actuant                             
           Mitsubishi Electric Corporation                          205
           Moog Incorporated                                        207
           Namco Controls, see Danaher                                 
           OMRON Corporation                                        209
           Parker-Hannifin Corporation                              211
           Powell Industries Incorporated                           213
           Power Gear, see Actuant
           ProsCon Holdings Limited, see Rockwell Automation 
           Prozess-und-Maschinen Automation GmbH, see Danaher 
           Reliance Electric, see Baldor Electric                      
           Rockwell Automation Incorporated                         215
           Schneider Electric SA                                    222
           Siemens AG                                               227
           Square D Company, see Schneider Electric SA                 
           SSD Drives, see Parker-Hannifin
           Teledyne Technologies Incorporated                       231
           Teleflex Incorporated                                    233
           TMGE Automation Systems LLC, see General Electric and
              Mitsubishi Electric
           Transdyn Controls Incorporated, see Powell Industries 
           Turner Electric LLC, see Actuant
           Tyco Electronics Corporation                             234
           Tyco International Limited                               235
           Warner Electric, see Altra Industrial Motion
           Wonderware, see Invensys plc                                
           Wright Line LLC                                          236
           Yaskawa Electric Corporation                             237
     
    

                          LIST OF TABLES
                                   
    TABLE NUMBER                                                   PAGE
  
         SECTION I -- EXECUTIVE SUMMARY
    1    Summary Table                                                3
  
         SECTION II -- MARKET ENVIRONMENT
    1    Macroeconomic Environment                                    9
    2    Industrial Control Market, 1996-2006                        12
    3    Manufacturers  Shipments                                    15
    4    Nonresidential Fixed Investment                             17
    5    Durable Goods Shipments                                     18
    6    Nondurable Goods Shipments                                  19
    7    Nonmanufacturing Indicators                                 21
    8    Industrial Control Price Deflators                          22
  
         SECTION III -- INDUSTRIAL CONTROLS OVERVIEW
    1    Industrial Control Supply & Demand                          29
    2    Industrial Control Demand by Sector                         31
    3    World Industrial Control Demand by Region                   34
    4    US Foreign Trade in Industrial Controls                     36
    5    US Industrial Control Imports by Source                     37
    6    US Industrial Control Exports by Destination                40
  
         SECTION IV -- ADVANCED INDUSTRIAL CONTROLS
    1    Advanced Industrial Control Supply & Demand                 44
    2    Programmable Logic Controller Demand                        47
    3    Adjustable Speed Drive Control Demand                       50
    4    Proximity & Positioning Sensor Demand                       54
    5    Computer Numerical Control Demand                           56
    6    Other Solid-State Control Demand                            59
    7    Advanced Control Part & Accessory Demand                    60
    8    Control System Integration Service Demand                   62
    9    Industrial Control Software Demand                          65
  
         SECTION V -- CONVENTIONAL INDUSTRIAL CONTROLS
    1    Conventional Industrial Control Supply & Demand             68
    2    General-Purpose Control Demand                              70
    3    AC & DC Starter & Contactor Demand                          71
    4    Motor Control Center Demand                                 74
    5    Industrial Control Relay Demand                             76
    6    Limit Switch & Related Product Demand                       78
    7    Pushbutton Control Demand                                   80
    8    Clutch & Brake Demand                                       82
    9    Solenoid Demand                                             83
   10    Other General-Purpose Control Demand                        85
   11    General-Purpose Control Part & Accessory Demand             86
   12    Special-Purpose Control Demand                              88
   13    Material Handling Control Demand                            91
   14    Marine Control Demand                                       93
   15    Metal Mill Control Demand                                   94
   16    Application-Specific Starter & Contactor Demand             95
   17    Other Special-Purpose Control Demand                        97
   18    Special-Purpose Control Part & Accessory Demand             98
  
         SECTION VI -- INDUSTRIAL CONTROL MARKETS
    1    Industrial Control Demand by Sector & Source               101
    2    Industrial Control Demand by Industry & Type               103
    3    Machinery Shipments                                        105
    4    Machinery Industrial Control Demand                        107
    5    Electrical & Electronic Equipment Shipments                110
    6    Electrical & Electronic Equipment Industrial Control 
           Demand                                                   112
    7    Motor Vehicle Outlook                                      114
    8    Motor Vehicle & Parts Industrial Control Demand            115
    9    Primary & Fabricated Metal Shipments                       118
   10    Primary & Fabricated Metal Industrial Control Demand       119
   11    Other Durable Goods Industrial Control Demand              120
   12    Nondurable Goods Industrial Control Demand 
           by Industry & Type                                       123
   13    Chemical & Pharmaceutical Shipments                        126
   14    Chemical Industrial Control Demand                         127
   15    Paper Product Shipments                                    129
   16    Pulp & Paper Industrial Control Demand                     130
   17    Refined Petroleum Product Production                       131
   18    Petroleum Industrial Control Demand                        132
   19    Other Nondurable Goods Industrial Control Demand           133
   20    Nonmanufacturing Industrial Control Demand
           by Industry/Sector & Type                                135
   21    Services Sector Industrial Control Demand                  137
   22    Construction Expenditures                                  141
   23    Construction Sector Industrial Control Demand              142
   24    Selected Utilities Construction Expenditures               144
   25    Utilities Sector Industrial Control Demand                 145
   26    Resource Extraction Production                             147
   27    Resource Extraction Industrial Control Demand              148
   28    Other Private Sector Industrial Control Demand             149
   29    Government Industrial Control Demand                       150
  
         SECTION VII -- INDUSTRY STRUCTURE
    1    US Industrial Control Sales by Selected 
            Manufacturers, 2006                                     153
    2    Capital Spending Patterns:  Selected Industrial Control
            Manufacturers                                           159
    3    Financial Ratios: Selected Industrial Control
            Manufacturers                                           160
    4    Selected Cooperative Agreements                            163
    5    Selected Acquisitions & Divestitures                       166
  
    

                           LIST OF CHARTS
                                   
    CHART NUMBER                                                   PAGE
  
         SECTION II -- MARKET ENVIRONMENT
    1    Industrial Control Market, 1996-2006                        13
    2    Industrial Control Pricing, 1996-2016                       23
                                                                       
         SECTION III -- INDUSTRIAL CONTROLS OVERVIEW
    1    Change in Industrial Control Demand - 2006 vs. 2011         30
    2    US Industrial Control Imports by Source, 2006               38
    3    US Industrial Control Exports by Destination, 2006          40
  
         SECTION VII -- INDUSTRY STRUCTURE
    1    US Industrial Control Market Share by Company, 2006        154
                                                                       
  
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