Roofing Underlayment in the US Report
The US roofing underlayment market is projected to $2.8 billion by 2029, driven by rising demand for synthetic, high-performance materials. Growth is supported by stricter building codes, sustainability trends, and innovations like self-adhered and multilayer underlayments.
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Report Overview
Driving Growth from the Ground Up: Insights into the US Roofing Underlayment Market
The US roofing underlayment market is rapidly evolving, propelled by advancements such as peel and stick technology and a surge in demand for stronger, more reliable roofing solutions. This detailed market research report offers a deep dive into the factors shaping this critical segment—from changing building codes to increasing renovation projects. Unlock powerful insights into market trends, competitive dynamics, and future growth prospects to equip your business with the knowledge to thrive in an increasingly competitive landscape.
Key Themes Covered in this Report:
- Analysis of product types including synthetic, asphalt-saturated felt, and peel and stick underlayments
- Regional market segmentation covering Northeast, Midwest, South, and West US roofing underlayment demand
- Impact of building codes and regulatory standards on roofing underlayment requirements in the US
- Competitive landscape with profiles of leading US manufacturers of roofing underlayment
- Trends in residential versus commercial roofing underlayment applications across the US
- Pricing analysis and cost factors affecting roofing underlayment products in the US market
- Technological advancements in roofing underlayment materials, focusing on durability and ease of installation
- Market drivers such as construction activity growth, renovation projects, and demand for energy-efficient roofing
- Analysis of peel and stick roofing underlayment adoption and its impact on market growth
Featuring 60 Tables & 11 Figures
Demand for roofing underlayment in the US totaled $2.3 billion in 2024 and is forecast to increase 3.8% per year to $2.8 billion in 2029. Going forward, market advances will be supported by growth in new construction and a continued shift toward higher value roofing underlayment and away from traditional asphalt felts.
Next-Generation Materials & Enhanced Roof Protection
The US roofing underlayment market continues to move away from traditional asphalt felt toward synthetic underlayments made from polypropylene and polyethylene, prized for their superior tear resistance, UV stability, lighter weight, and longer exposure times. Self-adhered peel and stick products are increasingly popular due to easier installation and exceptional moisture sealing, especially in vulnerable roof areas like eaves and valleys. Innovations include multilayer laminations that improve breathability, strength, and environmental resistance, as well as enhanced ice dam protection and slip-resistant surfaces to boost safety. Additionally, flame-retardant and fire-resistant underlayments are being developed to meet stricter fire codes in wildfire-prone regions. Lightweight and durable materials that resist punctures, UV damage, and freeze/thaw cycles are becoming standard, allowing roofs to last longer and require less maintenance.
Sustainability & Energy Efficiency: The New Market Imperatives
Sustainable products and those that enhance energy efficiency are becoming increasingly popular:
- Demand for products made from recycled or recyclable materials, biodegradable components, and environmentally friendly manufacturing processes that reduce carbon footprints is rising.
- Energy efficiency incentives and green building certifications like LEED further encourage the adoption of underlayments featuring reflective and radiant barrier technologies to reduce heat transfer and lower cooling costs. Multifunctional underlayments that combine vapor permeability, moisture barriers, radiant heat reflection, and self-sealing properties offer enhanced protection while supporting energy-saving building envelopes.
How Stricter Codes Are Shaping the Roofing Underlayment Market
Stringent and regionally tailored building codes, especially in states vulnerable to hurricanes, hail, and ice storms, are pushing demand for premium waterproof, wind-resistant, and ice barrier underlayments. Customized solutions address climate-specific needs, such as ice dam protection in cold northern states and corrosion-resistant underlayments for metal roofs in commercial and low-slope applications. Compliance with updated ASTM synthetic underlayment standards and integration into state and local codes is further supporting market growth.
Roofing Underlayment in the US Report Details
| Current Total Market Size | $2.3 billion |
| Forecast Total Market Growth Rate | 3.8% CAGR from 2024-2029 |
| Historical Period | 2014-2024 |
| Forecast Period | 2024-2034 |
| Units Covered | Data are provided in US dollars and squares |
| Countries Individually Covered | United States |
| Regions | Northeast, Midwest, South, West |
| Products | Synthetic, asphalt felt, self-adhered (peel and stick) |
| Markets | New residential, residential reroofing, new commercial, commercial reroofing |
| Point Where Data is Measured | Manufacturer’s Level |
| Additional Elements | Market Share in Total, Near Term Trend Analysis, Regulatory Trends |
Leading Companies Driving Trends in the Roofing Underlayment in the US Industry
| Atlas Roofing | Owens Corning |
| Johns Manville | Polyglass |
| Carlisle, | SOPREMA |
| DuPont | CertainTeed |
| GAF | Tarco |
| IKO Group |
How This Report Can Help You
The US roofing underlayment market represents a vital yet often overlooked segment of the broader roofing industry, serving as the essential protective layer beneath roofing materials. As climate change leads to more extreme weather events and building standards become increasingly stringent, the demand for reliable, high-performance underlayment solutions is accelerating. This market research report provides an unparalleled level of detail on the evolving US roofing underlayment landscape, highlighting key trends such as the rapid growth of peel and stick products that offer enhanced ease of installation and superior waterproofing capabilities.
Understanding regional variations in material preferences and construction activity allows businesses to tailor strategies and optimize supply chains effectively. Additionally, this report covers the regulatory environment, detailing how new building codes across different states influence product specifications and demand. With comprehensive profiles of market leaders and emerging players, readers gain insight into competitive positioning and innovation drivers.
The analysis of raw material availability and pricing trends further equips manufacturers and suppliers to navigate cost fluctuations and sourcing challenges. Importantly, the report also addresses sustainability trends, reflecting how increasing environmental awareness is shaping product development and customer choices.
For investors, contractors, distributors, and manufacturers, this report offers a clear roadmap to capitalize on growth opportunities while mitigating risks. Whether you are entering the market or aiming to strengthen your foothold, this deep dive into the US roofing underlayment market delivers the actionable intelligence necessary to stay ahead in a rapidly changing industry.
Roofing Underlayment in the US Report Scope
This study covers roofing underlayment products installed beneath finished roofing materials to provide secondary protection against moisture infiltration and weather-related damage to the roof deck. The following are products included in this study:
- Mechanically attached synthetic underlayments are made primarily from polymer-based materials such as polypropylene or polyethylene, often with multiple laminated layers for enhanced strength, durability, and UV resistance. These underlayments are secured using mechanical fasteners like nails, cap nails, or staples.
- Asphalt felt roofing underlayments, commonly known as tar paper or asphalt-saturated felt, which are manufactured by impregnating organic or fiberglass mats with asphalt. These products are mechanically fastened to the roof deck and come in 15-pound, 30-pound, and 40-pound weights that vary in thickness and durability.
- Self-adhered (peel and stick) roofing underlayments are flexible sheet membranes bonded directly to the roof deck without mechanical fasteners, providing superior moisture protection by forming a watertight seal around the roof surface, nails, and other penetrations. These typically consist of polymer-modified asphalt or butyl-based adhesive layers bonded to synthetic carrier sheets such as polyethylene or polypropylene.
Excluded from this scope are:
- self-adhered membranes designed exclusively for low-slope roofing systems (e.g., SBS, APP, TPO, EPDM)
- vapor barriers or air barriers not functioning as roofing underlayments
- flashing tapes or detailing membranes applied only in localized areas rather than across larger roof surfaces
Roofing Underlayment in the US Report Scope
This study covers roofing underlayment products installed beneath finished roofing materials to provide secondary protection against moisture infiltration and weather-related damage to the roof deck. The following are products included in this study:
- Mechanically attached synthetic underlayments are made primarily from polymer-based materials such as polypropylene or polyethylene, often with multiple laminated layers for enhanced strength, durability, and UV resistance. These underlayments are secured using mechanical fasteners like nails, cap nails, or staples.
- Asphalt felt roofing underlayments, commonly known as tar paper or asphalt-saturated felt, which are manufactured by impregnating organic or fiberglass mats with asphalt. These products are mechanically fastened to the roof deck and come in 15-pound, 30-pound, and 40-pound weights that vary in thickness and durability.
- Self-adhered (peel and stick) roofing underlayments are flexible sheet membranes bonded directly to the roof deck without mechanical fasteners, providing superior moisture protection by forming a watertight seal around the roof surface, nails, and other penetrations. These typically consist of polymer-modified asphalt or butyl-based adhesive layers bonded to synthetic carrier sheets such as polyethylene or polypropylene.
Excluded from this scope are:
- self-adhered membranes designed exclusively for low-slope roofing systems (e.g., SBS, APP, TPO, EPDM)
- vapor barriers or air barriers not functioning as roofing underlayments
- flashing tapes or detailing membranes applied only in localized areas rather than across larger roof surfaces
| NAICS 2017 | North American Industry Classification System | SIC | Standard Industrial Classification | ||
|---|---|---|---|
| 238160 | Roofing Contractors | 1761 | Roofing, Siding, & Sheet Metal Work |
| 324122 | Asphalt Shingle & Coating Materials Manufacturing | 2952 | Asphalt Felts & Coatings |
| 326199 | All Other Plastic Products Manufacturing | 3089 | Plastic Products, NEC |
| 423330 | Roofing, Siding, & Insulation Material Merchant Wholesalers | 5033 | Roofing, Siding, & Insulation Materials |
| HS Code | Definition |
|---|---|
| 6806.10.00.20 | Batts of slag wool, rock wool and similar mineral wools (including intermixtures thereof), not exceeding 61 centimeters wide |
| 6806.10.00.40 | Batts slag wool, rock wool and similar mineral wools (including intermixtures thereof), exceeding 61 centimeters wide |
| 6807.1 | Rolls of asphalt or of similar material (for example, petroleum bitumen or coal tar pitch) |
- Executive Summary
- Figure 1-1. Roofing Underlayment Market Overview
- Short-Term Analysis
- Short-Term Economic Forecast
- Table | Macroeconomic Indicators, 2023, 2024, 2025, &2026 (billion 2017 dollars & billion dollars)
- Short-Term Construction Forecast
- Table | Construction Expenditures, 2023, 2024, 2025, &2026 (billion 2017 dollars & billion dollars)
- Short-Term Roofing Underlayment Industry Trends (2022-2026)
- Table | Annual Roofing Underlayment Demand by Market, 2022 - 2026 (thousand squares & million dollars)
- Figure 2-1. Annual Roofing Underlayment Demand, 2022 - 2026 (% annual change)
- Short-Term Economic Forecast
- Overview
- Study Scope
- Historical Market Size & Growth Factors
- Growth Drivers & Restraints
- US Roofing Underlayment Demand (2014-2024)
- Table | Roofing Underlayment Demand, 2014 - 2024 (thousand squares & million dollars)
- Figure 3-1. Roofing Underlayment Demand, 2000 - 2024 (million squares)
- Product Trends
- Demand in Squares
- Table | Roofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (thousand squares)
- Table | Annual Roofing Underlayment Demand by Product, 2021 - 2028 (thousand squares)
- Figure 3-2. Roofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (million squares)
- Market Value
- Table | Roofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (million dollars)
- Table | Annual Roofing Underlayment Demand by Product, 2021 - 2028 (million dollars)
- Figure 3-3. Roofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (million dollars)
- Demand in Squares
- Markets Overview (Residential vs. Commercial)
- Table | Roofing Underlayment Demand by Market, 2014, 2019, 2024, 2029, &2034 (thousand squares)
- Table | Annual Roofing Underlayment Demand by Market, 2021 - 2028 (thousand squares)
- Figure 3-4. Roofing Underlayment Demand by Market, 2014, 2019, 2024, 2029, &2034 (million squares)
- Installation Methods
- Table | Roofing Underlayment Demand by Installation Method, 2014, 2019, 2024, 2029, &2034 (thousand squares)
- Table | Annual Roofing Underlayment Demand by Installation Method, 2021 - 2028 (thousand squares)
- Pricing, Product Mix, &Inflation
- Table | Roofing Underlayment Average Prices, 2014, 2019, 2024, 2029, &2034 (dollars per square)
- Table | Annual Roofing Underlayment Average Prices, 2021 - 2028 (dollars per square)
- Figure 3-5. Roofing Underlayment Average Prices, 2014 - 2029 (dollars per square)
- Factors Impacting Roofing Underlayment Demand
- Building Construction Outlook
- Table | Building Construction Expenditures, 2014, 2019, 2024, 2029, &2034 (billion 2017 dollars)
- Figure 4-1. Building Construction Expenditures, 2022 - 2029 (billion 2017 dollars)
- Roofing Market Outlook
- Figure 4-2. New Roofing vs. Reroofing & Repair Demand, 2014, 2019, 2024, 2029, &2034 (million dollar
- Building Codes & Regulations
- Availability of Trained Installers
- Sustainability Initiatives
- Building Construction Outlook
- Mechanically Fastened Synthetic Underlayment
- Scope & Product Description
- Market Outlook (Residential vs. Commercial)
- Table | Mechanically Fastened Synthetic Roofing Underlayment Demand by Market & Application, 2014, 2019, 202
- Demand by Region
- Table | Mechanically Fastened Synthetic Roofing Underlayment Demand by Region & Subregion, 2014, 2019, 2024,
- Asphalt Felt Underlayment
- Scope & Product Description
- Asphalt Felt Types (#15, #30, ()
- Table | Asphalt Felt Roofing Underlayment Demand by Felt Type, 2014, 2019, 2024, 2029, &2034 (thousand squar
- Market Outlook (Residential vs. Commercial)
- Table | Asphalt Felt Roofing Underlayment Demand by Market & Application, 2014, 2019, 2024, 2029, &2034 (tho
- Demand by Region
- Table | Asphalt Felt Roofing Underlayment Demand by Region & Subregion, 2014, 2019, 2024, 2029, &2034 (thous
- Self-Adhered (Peel & Stick) Underlayment
- Scope & Product Description
- Demand by Material
- Table | Self-Adhered (Peel & Stick) Roofing Underlayment Demand by Material, 2014, 2019, 2024, 2029, &2034 (
- Market Outlook (Residential vs. Commercial)
- Table | Self-Adhered (Peel & Stick) Roofing Underlayment Demand by Market & Application, 2014, 2019, 2024, 2
- Demand by Region
- Table | Self-Adhered (Peel & Stick) Roofing Underlayment Demand by Region & Subregion, 2014, 2019, 2024, 202
- Residential Roofing Underlayment
- Market Scope
- Product Trends
- Table | Residential Roofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (thousand squares
- New vs. Reroofing
- Table | Residential Roofing Underlayment Demand: New vs. Reroofing, 2014, 2019, 2024, 2029, &2034 (thousand
- New Construction
- Table | New Residential Roofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (thousand squa
- Reroofing
- Table | Residential Reroofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (thousand square
- Commercial Roofing Underlayment
- Market Scope
- Product Trends
- Table | Commercial Roofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (thousand squares &
- New vs. Reroofing
- Table | Commercial Roofing Underlayment Demand: New vs. Reroofing, 2014, 2019, 2024, 2029, &2034 (thousand s
- New Construction
- Table | New Commercial Roofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (thousand squar
- Reroofing
- Table | Commercial Reroofing Underlayment Demand by Product, 2014, 2019, 2024, 2029, &2034 (thousand squares
- Regions
- Demand by Region
- Table | Roofing Underlayment Demand by Region, 2014, 2019, 2024, 2029, &2034 (thousand squares)
- Figure 10-1. Roofing Underlayment Demand by Region, 2014, 2019, 2024, 2029, &2034 (million squares)
- Northeast
- Demand by Subregion
- Table | Northeast: Roofing Underlayment Demand by Subregion, 2014, 2019, 2024, 2029, &2034 (thousand squares
- New England
- Table | New England: Roofing Underlayment Demand by Product & Market, 2014, 2019, 2024, 2029, &2034 (thousan
- Middle Atlantic
- Table | Middle Atlantic: Roofing Underlayment Demand by Product & Market, 2014, 2019, 2024, 2029, &2034 (tho
- Demand by Subregion
- Midwest
- Demand by Subregion
- Table | Midwest: Roofing Underlayment Demand by Subregion, 2014, 2019, 2024, 2029, &2034 (thousand squares)
- East North Central
- Table | East North Central: Roofing Underlayment Demand by Product & Market, 2014, 2019, 2024, 2029, &2034 (
- West North Central
- Table | West North Central: Roofing Underlayment Demand by Product & Market, 2014, 2019, 2024, 2029, &2034 (
- Demand by Subregion
- South
- Demand by Subregion
- Table | South: Roofing Underlayment Demand by Subregion, 2014, 2019, 2024, 2029, &2034 (thousand squares)
- South Atlantic
- Table | South Atlantic: Roofing Underlayment Demand by Product & Market, 2014, 2019, 2024, 2029, &2034 (thou
- East South Central
- Table | East South Central: Roofing Underlayment Demand by Product & Market, 2014, 2019, 2024, 2029, &2034 (
- West South Central
- Table | West South Central: Roofing Underlayment Demand by Product & Market, 2014, 2019, 2024, 2029, &2034 (
- Demand by Subregion
- West
- Demand by Subregion
- Table | West: Roofing Underlayment Demand by Subregion, 2014, 2019, 2024, 2029, &2034 (thousand squares)
- Mountain
- Table | Mountain: Roofing Underlayment Demand by Product & Market, 2014, 2019, 2024, 2029, &2034 (thousand s
- Pacific
- Table | Pacific: Roofing Underlayment Demand by Product & Market, 2014, 2019, 2024, 2029, &2034 (thousand sq
- Demand by Subregion
- Demand by Region
- Key Suppliers & Market Share
- Industry Composition
- Market Share
- Figure 11-1. Roofing Underlayment Market Share by Company, 2024 (billion dollars)
- Distribution
- List of Industry Participants
- Table | Selected Industry Participants
- Appendix
- Report Details
- Table | Study Scope: US Geographic Regions & Subregions
- Table | Relevant Industry Codes
- Table | Relevant HS/HTS Codes
- Definitions
- Abbreviations
- Table | Abbreviations & Acronyms Used in Study
- Freedonia Methodology
- Study-Specific Methodology
- Data Changes from Previous Version
- Sources
- Associations & Agencies
- Related Studies & Reports
- Macroeconomic Assumptions
- Economic Environment
- Table | Macroeconomic Indicators, 2014, 2019, 2024, 2029, &2034 (billion 2017 dollars)
- Demographic Trends
- Table | Population & Households, 2014, 2019, 2024, 2029, &2034 (million persons)
- Consumer Spending
- Table | Personal Consumption Expenditures, 2014, 2019, 2024, 2029, &2034 (billion 2017 dollars)
- Consumer Financing
- Table | Consumer Financing Environment, 2014 - 2024
- Residential Building Construction
- Table | Residential Building Construction Expenditures, 2014, 2019, 2024, 2029, &2034 (billion 2017 dollars
- Commercial Building Construction
- Table | Commercial Building Construction Expenditures, 2014, 2019, 2024, 2029, &2034 (billion 2017 dollars &
- Residential Improvements & Repairs
- Table | Residential Improvement & Repair Expenditures, 2014, 2019, 2024, 2029, &2034 (billion 2017 dollars &
- Commercial Building Improvements & Repairs
- Table | Commercial Building Improvement & Repair Expenditures, 2014, 2019, 2024, 2029, &2034 (billion 2017 d
- Housing Starts
- Table | New Housing Indicators, 2014, 2019, 2024, 2029, &2034
- Housing Stock
- Table | Housing Stock by Type, 2014, 2019, 2024, 2029, &2034 (million units)
- Economic Environment
- Report Details
Building codes significantly influence the demand for roofing underlayment by setting standards for materials, installation methods, and special requirements for weather-prone areas. They mandate the use of underlayment during roof installation and specify situations requiring additional protective products.
The leading producers of roofing underlayment include CertainTeed, GAF, Owens Corning, and Polyglass.
Peel-and-stick roofing underlayment is experiencing the fastest adoption owing to its combination of superior performance due to the direct adhesion to the roofing deck, and ease of installation that helps speed up roofing jobs and lower labor costs.